Pharma Water: Projects Pharma Water: Projects

Pharma Water: Projects

To build robust and consistent high-purity water systems, companies need to focus on proper planning and execution across the system lifecycle. CN Water takes a Total Quality Management approach to designing and building water systems.

Pharma Water: Projects

Total Quality

From plant design to end-of-life

CN Water has decades of accumulated knowledge and technical expertise in designing and implementing high-purity water systems for pharmaceutical companies. We have undertaken some of the largest and most complex project execution and commissioning assignments for high purity water systems. Our end-to-end project execution capabilities enable you to address all your water quality

and consistency needs - from plant commissioning to end-of-life. We follow global best practices in high purity water system design based on cGMP and ISPE norms. Our Total Quality Management approach ensures that you comply with industry norms, streamline processes, build an effective risk management strategy and implement strong documentation protocols.

Project Services

End-to-end coverage

Project Services

In addition, designing, installing, commissioning and maintenance of high purity water systems is a complex and resource intensive task. Our Total Quality Management approach ensures that while building robust and world-class water systems, our customers also minimize quality and downtime risks across the system life cycle.

System Design & Planning

Whether it is a new site installation or remediation of current facilities, CN Water provides conceptual as well as detailed plant engineering designs and support you all throughout the implementation

CN Water follows global best practices in high purity water system design based on cGMP and ISPE norms. We have a highly qualified team of design professionals who have rich experience in source water management, environment and space feasibility, technical feasibility, conceptual layouts, equipment specifications, process optimization, risk analysis and project management

Our system design and planning services focus on various key factors such as cGMP requirements, quality of water sources, optimal utilization, physical location of the water system, process piping needs, costs and time estimates

System Design & Planning

Installation & Commissioning

CN Water has one of the most efficient and streamlined installation and commissioning programs in the industry. Our commissioning support includes installation and start-up, verification of key process parameters to meet design qualifications, and qualifying and validating the system for a clean handover, in accordance with regulatory guidelines and requirements

Our installation process includes detailed scheduling, error-free FAT setup, procurement (for equipment, component and spares), site inspections and regular quality checks.

Our water system installations are supported by detailed design qualifications (DQ), installation qualification (IQ) and operational qualification (OQ) binders, certificates, schedules, diagrams and spare parts lists. We also provide operator training and support in performance qualification (PQ) to release product water as part of our extended commissioning services.

Installation & Commissioning

Process Piping

Piping systems used for high purity water generation are highly sensitive to environmental factors like feed water inconsistencies, weather conditions, oxidation and microbial contamination.

CN Water has been an expert in process piping for over two decades and has a deep understanding of challenges around their installation and management. We follow an adaptive methodology to design and set up process piping, which includes installation, handling volume or pressure changes, precautions against microbial contamination, skid mounting, packing, inspection and testing.

CN Water implemented several turnkey process piping systems for leading pharmaceutical companies, as per ASME, AWS and 3-A standards.

Process Piping

Qualification & Validation

Pharmaceutical companies have several quality and process challenges within their water systems. CN Water’s SOP-driven approach enables organizations to bring their water generation processes under the purview of Total Quality Management (TQM). We carry out complete qualification of water systems, covering Installation Qualification (IQ), Operational Qualification (OQ) and Performance Qualification (PQ)

Our four-step process to system qualification and validation includes defining quality metrics, identifying process gaps, performing system health checkups and handling issues (from troubleshooting to breakdown maintenance).

To ensure complete documentation and compliance with necessary guidelines, we adhere to the standards of 21 CFR Part 11, Computer System Validation (CSV), traceability matrix and audit trails.

Qualification & Validation

Upgrades and End-of-Life

Managing water systems that are at the end-of-life often is an expensive proposition. Companies that have legacy plants often struggle to meet performance and quality requirements, thus finding it harder to replace components and spares.

System Upgrades: We minimize service intervals while providing spares and components. We source spares from OEMs where available, or else provide appropriate options. We help you optimize performance from legacy systems while staying within budgets.

Decommissioning: We provide extensive operational and financial support, including migration strategy, decommissioning timelines, cost analysis and financial projections for a partial or complete system overhaul.

Remediation: We have proven expertise in complex remediation such as legacy system transformation, harmonization across plants and compliance with cGMP requirements.

Upgrades and End-of-Life

Expert Team

Decades of integration and project management expertise

Expert Team

With over three decades of experience across hundreds of installations, CN Water’s team of over 250 engineers has best-in-class capabilities across a variety of areas. This combines with our process driven approach to make CN Water a comprehensive and expertise driven solution provider for different kinds of pharmaceutical water needs.

Expert Team

GLOCAL Execution

Combining BWT’s global experience with our local expertise

GLOCAL Execution

We give you the combined advantage of BWT’s global experience and a very strong engineering team in India, with a deep understanding of local water conditions and implementation challenges in the Indian context. Our GLOCAL execution model enables us to support our customers globally as they set up plants in the US, Middle East and Europe. We support customers in new greenfield sites together with our locally present BWT teams

Glocal Execution